Technical experienced & achievements of our associates are
“Distillery Managers, Environment Managers & Licensing Officers”
- A Very Long Licensing & Practical Experience In Distillery, Ethanol Field
(Bio-Gas,
Evaporation Methane to Power Generation)
- Total Experience in This Field 30 Years, Out Of These 20 Year as A HOD.
- In Maharashtra 5 Plant experience of Licensing, Errection, Commissioning,
Production
with Achieved 130% Efficiency.
- Knowledge & Experience of State Excise, MOEF, CPCB, MPCB, Sugar Commissioner
Office,
Peso License &
Solved Critical Problems In this Industry Related Licensing & Routine
Production.
- Experience In “C”, “B” Molasses, Cane Juice, grain base To RS, ENA, Ethanol,
Perfumery &
Pharmaceutical Grade Ethanol.
- Quality Achieved in RS, ENA and Ethanol Required For Country Liquor, IMFL, Oil
Companies, Pharmaceutical
Companies. Best Achievement – ENA (Quality) For ISRO ( Indian Space Research
Organization)
- Every Production Companies CL, IMFL Pharma Grade & Blending In Petrol Required
Various
Contents In Base
Of Alcohol In this Knowledge, Experience Known Of Content.
- Experience In 30 KLPD Distillery Recorded Errection & Commissioning Only 6
Months &
10
Days Only (Excluding Licensing)
- Also Experience In Production Of 30 KLPD To 200 KLPD RS, ENA, Ethanol & 300 KLPD
In
Ethanol (Without Consultant)
- Also Experience In Co2 Gas To Dry Ice for Only Cap of Above 100 KLPD Only.
- Experience in smooth fermentation in continuous, feed batch, semi continuous
fermentation &
distillation including losses of alcohol in co2, spent wash, spent lees & vent.
Also residual sugar in fermentation & sludge loss.
What can we do for you & your organization?
- We will undertake the establishment of new distillery & ethanol project of any
capacity.
- We undertake a complete project for establishment from juice to ethanol
including
Milling Tandem,
Boiler, Power House and Distillery Ethanol Plant along with ETP.
- Also we provide the services related to all licensing approvals & licenses
permissions
from state &
central government including TOR, Environment Clearances.
- To prepare detail DPR along with equipment manufacturer and supplier.
- To prepare general layout of the proposed distillery.
- To prepare technical specifications and details of required capacity new ETP
plant.
- Also we will undertake upgradation and expansion of the distillery and ethanol
plant
to
desired capacity.
- To prepare details technical specification of sugar & distillery ETP plant for
upgradation during expansion.
- To suggest & prepare technical details for the benefits of the organization,
like
generation of electricity through
small turbine while reducing the steam pressure required to the distillery &
coming
from
boiler or turbine of the factory.
- Considering new government policy give the guidance and new DPR for BIOCNG
project.
- To provide consultancy and detail project for CO2 plant.
- To provide consultancy and detail project for incineration boiler for zero
liquid
discharge.
- To provide technical guidance and details for new CPU plant.
- To sort out process problem of the distillery and solve it.
- To sort out problems related to recovery in fermentation and quality of RS, ENA
&
Ethanol product for improvement.
Ethanol….
The“ Solar Energy In liquid Form”.
When we want plant see to grow equal amount of biomass to renew what burnt for
energy, the planted biomass consumes equal quantity of CO2 which is released during
burning, no more –no less.
IMPORTANCE OF ETHANOL
- VALUE ADDITION: Production & sale of Ethanol is much more profitable than
selling molasses as primary by product.
- EBP SUCCESS: To cope up with the requirement of Ethanol @ approx. 2.68 billion
liters for E-10 programme.
- STABILIZED SUGAR PRODUCTION: To balance demand-supply position of sugar by
diverting intermediate process liquors for ethanol production.
- ENVIRONMENT PROTECTION: Clean and green form of renewable energy, avoiding use
of fossil fuels.
- FOREX ISSUES : To save foreign exchange required on import of crude oil.
Sugar-Ethanol balance
- We are producing sugar more than the domestic requirement.
- Availability of Ethanol through conventional route is less than requirement for
the desired 10% blending programme.
- There is need to balance Sugar-Ethanol production to have stable sugar
availability for domestic consumption and required quantity of Ethanol for EBP
10.
- There is need to balance Sugar-Ethanol production to have stable sugar
availability for domestic consumption and required quantity of Ethanol for EBP
10.
Other process liquors for alcohol production
Cyclic nature of the Indian Sugar Industry and various
other factors effect the availability of molasses for
ethanol production. Thus, there is need to look for
other feed stocks to cope up with ethanol requirements
for EBP10, and as far as sugar factories are concerned
following may be the alternatives:
- Ligno-cellulosic Ethanol from bagasse.
- Directly from sugarcane juice.
- Diversion of Secondary juice.
- Diversion of Filtrate (filtered juice).
- Diversion of B-Heavy Molasses.
---Diversion shall help in keeping the production
of sugar as per requirement & in coping up with
the increased requirement of Ethanol to make
EBP a success….
Integrated Production of Sugar and Ethanol
- Variation on the ratio of sugar and ethanol produced
according to the market will result in sugar price
stabilization and coping up with the requirement of
EtOH for EBP.
- Sugar of better quality – no need to recycle molasses of
low purity and thus price premium over the produce
- Higher purity in the mash (high purity molasses) for
high fermentation yield
- Energetic optimization – Energy saving in sugar plant
- Reduced packing cost and expenditure on manpower
- However, the economics of B Heavy diversion shall be
dependent upon the price of the Sugar vis a vis
Ethanol.
NATIONAL SUGAR INSTITUTE, KANPUR
24
Alternate Feed Stocks for Alcohol/Ethanol Production
Alcohol in India is mainly produced from cane
molasses, the by product of cane sugar industry.
However, due to cyclic nature of sugar cane, the
sugar and molasses production has been quite
variable as a result of which capacity utilization of
distilleries remains much lower. Other feed stock
which can substitute molasses for the
fermentative production of ethanol include Sugar
Beet, Sweet Sorghum and Cassava etc.
NATIONAL SUGAR INSTITUTE, KANPUR
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